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Recent Projects

Nyberg Limited is a highly experienced turnkey solution provider, specializing in delivering comprehensive production and assembly lines for the automotive industry.

We have a proven track record of supplying OEM clients with state-of-the-art manufacturing systems, including lines for shock absorbers, ABS and ESC modulator assembly, and EPS.

Our expertise covers the entire process, from design and engineering to installation and commissioning.

Nyberg Limited is committed to offering one-stop solutions, ensuring that our clients receive fully integrated production lines tailored to their specific needs for any car spare part.

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Brake System

ABS/ESC Modulators Assembly Lines

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We offer specialized lines for the assembly and testing of ABS modulators, crucial for vehicle safety systems. Equipment includes:

  • Hydraulic valve assembly machines for precise assembly of brake modulators.

  • Sensor assembly and testing machines to ensure accurate wheel speed readings.

  • Automatic screw fastening systems for secure component integration.

  • Leak testing equipment to ensure air and fluid tightness of the modulators.

  • Electrical testing stations to verify functionality and system integration.

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Our CV joint production lines are designed to manufacture constant velocity joints with high accuracy and durability. Key machines include:

  • Forging and machining equipment for the precise formation of joint components.

  • Spline grinding machines for creating the intricate grooves in the CV joint.

  • Heat treatment equipment to strengthen the components for durability.

  • Automated assembly lines for assembling the outer casing, inner joint, and ball bearings.

  • Torque and load testing equipment to ensure the joints meet performance standards under stress conditions.

  • Boot sealing and greasing machines for proper lubrication and protection of the joint.

Transmissions

Electric Power Steering Assembly Lines

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For EPS systems, we supply comprehensive production solutions, including:

  • Motor winding machines for precise electric motor production.

  • Gear assembly machines for the steering gear integration.

  • Control unit testing stations for verifying electronic control systems.

  • Torque and steering angle testing machines to ensure performance accuracy.

  • Noise and vibration testing machines to meet quality standards for smooth operation.

Suspension System

Shock Absorbers Assembly Lines 

Nyberg Limited supplies complete production lines for shock absorbers, integrating precision engineering and automated assembly processes. Key equipment includes:

  • Tube forming and welding machines for shock absorber cylinders.

  • Spring coiling and setting machines to produce the suspension springs.

  • Oil filling and gas charging machines for precise filling of hydraulic fluids.

  • Automated assembly systems for piston, rod, and valve assembly.

  • Endurance and performance testing machines to ensure quality and durability.

Bearings

Automotive Bearings Assembly Line

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Nyberg Limited offers complete production solutions for car bearings, which require precision and durability. Key equipment includes:

  • Bearing race turning and grinding machines for high-precision shaping of the inner and outer races.

  • Heat treatment furnaces for hardening bearing materials to increase wear resistance.

  • Automatic bearing assembly machines to combine the races, cages, and balls or rollers.

  • Grease filling machines for the proper lubrication of bearings during assembly.

  • Noise and vibration testing machines to ensure that the bearings meet stringent quality standards for smooth performance.

Cooling System

Engine Thermostats, Housings Assembly Lines

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Nyberg Limited specializes in providing production lines for engine thermostats, essential for regulating engine temperature. The production line includes:

  • Thermostat housing molding machines for creating the external casings.

  • Temperature-sensitive element assembly machines for integrating the wax or bimetallic components.

  • Valve assembly machines to ensure the precise control of fluid flow.

  • Calibration and temperature testing equipment to guarantee the thermostat opens and closes at the correct temperatures.

  • Leak testing machines to ensure a perfect seal and fluid tightness in operation.

Each of these lines is equipped with advanced machinery, automation, and testing facilities to guarantee the highest quality and reliability for automotive part production. Nyberg Limited ensures that all aspects of manufacturing, from raw material processing to final testing, are fully integrated and optimized for efficiency.

Our Team
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